Thread of a mechanical fastener defines its grip in the application regardless of its type and variety. The threads of a fastener are created ideologically with two techniques by either cutting or rolling. The pacing technologies are making us enable to get closer with the modern tools as to get the perfection and precision in all the applications. The fasteners are used widely for assembling two more parts together at one place. Check out more about its advantages, misconceptions, and differences here. Whether you are talking about the bolts or nuts all the threaded fasteners are made with the same science.
There is no rocket science to understand the role of fasteners in the manufacturing, construction, and various other commercials. The rolled threads improve the physical characteristics, provides greater accuracy, and high degree of surface finish. They are used to create uniform results that are stronger enough to sail through the tension, sheer, and fatigue.
On the other hand, thread cutting is a process in which the steel is cut away or physically removed from a round bar to form uniform threads. The cuts obtained from the process of cutting tear the material and leave the marks behind. These marks run perpendicular to the direction of the thread.lag bolt hole size
Advantages Of Using Rolled Threaded Fasteners:-
During the process, the fasteners receive cold forging that the threads receive strengthen them in tension, fatigue and sheer. These physical characteristics are not enough there is lot more to cover up.
The cold working of the surface enhances its tensile strength by approximately 10% in the breaking strength of the parts.
When a thread is rolled, the fibers of the material reform in continuous unbroken lines following the contours. This resists stripping and prevents sheer failures.
The accuracy of the dimension of the threads is quite correct comparatively cutting ones. To have accurate threads one should require close control over the pitch diameter, taper, lead, angle, roundness, and drunkenness.
In a nutshell, the latter one is the friendly choice for shorter labor times and substantially lowering the costs. Besides this, it also comes in smaller diameter, which means the fasteners are light in weight and involve less use of heat-treating, galvanizing, and plating. The rolling process make the nuts smoother while cold working (cutting) make them more sensitive to the damages. There are also few limitations regarding the diameter and the thread length in the rolling process.